What Are Piping Solutions
A piping system is a group of pipes, usually closed pipes, connected together by pipe fittings, used to transport liquids (liquids and gases) from one place to another.
The demand for piping systems stems from the fact that storage points or water flows are generally far from where they are needed.
Piping systems are used to transport all known liquid or gaseous fluids, for paste materials or pulp and suspensions, covering the entire pressure and temperature range used in industrial applications.
Industrial piping systems (and supporting online components) can be made of metal, plastic, wood, concrete or glass fiber.
Online components called fittings, valves and other devices sense and control the pressure, flow rate and temperature of the delivered fluid.
This technology zone provides insight into the latest innovations in industrial plant piping systems.
What Are Piping Solutions?
From oil and gas to mining, different sectors need piping solutions. Based on your requirements, professionals can provide you with piping systems. Proper piping installation and configurations are essential to get the desired result.
A pipe refers to a fiberglass, concrete, wood, plastic, and metal tube. The best piping solutions ensure the smooth flow of gases and liquids. Besides, the piping system comprises the interconnection of a number of pipes and related components.
Types of piping systems
Seamless – Engineers pierce a billet for creating seamless piping systems. These systems have several high-pressure applications.
Welded – You can categorize them in 3 ways:
- Electric resistance welded- Some pipes carry longitudinal yet weld joints. The heat from the pipe’s resistance can produce coalescence, which helps in the electric current flow in the pipe circuit.
- Electric fusion welded- Pipes can carry double/single longitudinal yet weld joints. Automatic and manual arc welding can turn out coalescences.
- Bored and forged- Forging is a way of preparing pipes and adjusting them to the right level of thickness.
Design of piping systems
The tubular pipes are useful for conveying the fluid. The nominal bore defines the size. Moreover, pipes always have a variable internal diameter and a stable outside diameter. The codes for selecting pipes are:
· Seamless and welded wrought steel pipes (ASME B 36.10)
· Stainless steel pipes (ASME B 36.9)
To understand the piping system designs, you have to learn about its components.
One of the major components is pipe fittings that need proper installation. The technical fittings refer to valves. The fittings are essential for a range of purposes.
- Elbows – To make the piping angle turns.
- Nipples – To make close connections with threading.
- Unions – To provide a pipe dismantling method.
- Crosses and tees – To prepare branch line connections.
- Return bends – To reverse the pipe’s directions.
- Caps and plugs – To close off the open pipe ends.
Valves are one of the parts of the piping systems. Moreover, there are several categories of valves based on their connections. Some of them have screwed ends, while others have socket weld and butt weld ends. The most commonly used materials for valves are bronze, carbon steel, gun metal, alloy carbon steel, stainless steel, and special alloys. Non-metallic, semi-metallic, and metallic gaskets are also a part of the piping design.
Manufacturing of Piping Systems
Based on the pipe materials, you can find a difference in the manufacturing process. The steel pipes have a long, hollow design useful for a range of purposes. The seamless and welded pipes are two options for manufacturing. Then, the fabricator stretches out the steel to create a tube. He may also force the edges together to seam them using a weld.
Testing of Piping Systems
You can test pipes in different ways. Hydrostatic testing is applicable for analyzing the potential risks of pipes. It is essential after shutting down the pipes and repairing them.
Magnetic particle analysis is another way to detect the presence of linear flaws on the piping surface. The process does not affect any part of your pipes.
Impact testing is one of the cost-effective solutions helping manufacturers to check the strength and quality of the product. The testing process gives qualitative results. Ultrasonic testing is effective in analyzing the wall thickness of the pipe.
There are two major ways to accomplish the pipe installation process. The most commonly chosen process is field fabrication, as the technicians will fabricate the pipes on site. Before making a decision on this process, you have to focus on the pipe materials, pipe size, and equipment. However, efficiency and safety are significant concerns about the process.
Shop fabrication is another option for which the fabricator will design the pipe in his facility. He labels the spools and transports them to the site for the final installation.
The fittings, pipes, valves, and other components for industrial purposes are joined together with the proven welding techniques, such as E-socket welding and infrared. There are accessories to make the installation process easier.
Management of piping systems
Preventive maintenance is important for piping systems. With proper management and maintenance, you can reduce shutdowns and repairs. Moreover, you can avoid costly repairs and save energy. During the professional checkup, you have to check the potential signs of corrosion and leaks. The leaking pipes can emit smells of gases. Every month, you have to test and replace the valves. Based on the piping system’s age, you need to replace your industrial pipes. Regular upgrades will make your pipes work efficiently. You will get the optimal value from the upgraded piping systems.
You can add a protective coating to keep your pipes in the best condition. The coating protects your pipe from a range of elements. In the case of underground piping, the soil’s pH value, moisture, and microorganism can affect your pipes. That is why you have to take steps to retain the health of your piping systems.
Applications of piping systems
Industrial piping systems have a range of appliances, including:
- Pipelines in the construction of plants
- Pressure pipelines to transport contaminated wastewater
- Cooling water pipes
- Exhaust airlines
Advanced piping solutions are useful in different industries, includingL
- Food processing plants
- Sugar factories
- Oil mills
- Compressed air distribution
- Radiator heating
- Metal and chemical industries
- Paper industries
- Rainwater harvesting
Thus, you can invest in piping solutions for your industry.
Piping engineers face high pressure to provide you with optimized designs at the most affordable rate. The cost may be different based on your choice between above and below-ground pipelines. Engineers provide you with reliable piping solutions for the safe transport of gases and fluids. A robust design creates a perfect backbone of the safe and cost-effective operating system.
3D pipe modeling with AI and machine learning will save you money and time for designing pipes. Make sure that the piping systems can endure environmental conditions. You may also evaluate design alternatives for better results.
Source: China Piping Solutions Provider – Yaang Pipe Industry Co., Limited (www.epowermetals.com)
(Yaang Pipe Industry is a leading manufacturer and supplier of nickel alloy and stainless steel products, including Super Duplex Stainless Steel Flanges, Stainless Steel Flanges, Stainless Steel Pipe Fittings, Stainless Steel Pipe. Yaang products are widely used in Shipbuilding, Nuclear power, Marine engineering, Petroleum, Chemical, Mining, Sewage treatment, Natural gas and Pressure vessels and other industries.)
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